HOLEDECK supplies the molds and provides the necessary technical assistance to manufacture the lightweight structures on site.
H-ONE molds are made of high-strength ABS, so they are reusable for at least 2 years if treated correctly and, at the end of their useful life, the ABS can be recycled and reused to make new molds.
H-One molds are made up of several parts:
The H-ONE system molds have standard heights of 30, 45 and 68cm (H-ONE standard products) and typical ribs of 20 and 25cm width, with a variable center to center distance. Nevertheless:
The assembly of the pieces is progressive, interspersed with the installation of the reinforcements. Once the base molds are arranged, the lower reinforcements are assembled, then the open side molds (windows) and finally the upper reinforcements.
H-ONE systems host endless possibilities, such as prefabrication, use of prefabricated slabs or the use of CLT panels.
These systems are accompanied by the same advisory conditions regarding commissioning, maintenance, calculation and analysis of the structures. For more information fill out the contact form.
The prefabricated system is similar in its implementation to other prefabricated ones based on double T. Holedeck supplies the necessary tools for the manufacturing process.
Further reducing execution time.
It further reduces the carbon footprint of the system, reducing concrete consumption by up to 60%. The advantages of wood and concrete in a single product. The CLT works as lost formwork, reducing the execution time and the volume of concrete.
In the search for sustainable, optimal and flexible structures that satisfy the structural, energetic and aesthetic requirements of the users, HOLEDECK develops solutions with requirements and morphologies adapted to unique and large projects.
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The H-ONE 30 system is characterized by being the model with the smallest HOLEDECK edge, rib width 20cm. Offering an efficient system for more modest lights.
The open side molds (windows) are 75cm long to create enough space for the optimal angle of the diagonal rib reinforcements.
H-ONE 30 allows the passage of installations like the rest of HOLEDECK systems. The rib perforations are smaller due to the 30cm edge, but they are every 75cm (the models with the greatest edge are repeated every 100cm), allowing a greater number of installations per m2.
This system allows very low concrete consumption due to the reduction in rib width to 20cm.
H-ONE 45 is the model which the system was born with, adapted to medium/high light projects. Creating diaphanous spaces and a greater sensation of free height by leaving the structure visible.
H-ONE 45 is available in 100cm long molds (bases and windows) allowing an optimal balance between assembly speed and handling of the molds by the operators. The molds do not exceed 5kg.
HOLEDECK systems are limited mainly by the fire resistance of the project, being able to configure the consumption of materials to a minimum based on said fire resistance.
H-ONE 68 has been developed for BIS structures in Battle i Roig projects. It is the model with the greatest edge for large spans. The ribs have a width of 25cm, which makes them very slender and efficient. The perforations are every 100 cm allowing the passage of large installations.
H-ONE 68 is available in 100cm long molds (bases and windows) allowing an optimal balance between assembly speed and handling of the molds by the operators. The molds do not exceed 6kg.
This configuration allows the use of the same base molds as the other systems, being very efficient when different slab edges are used in the same project, saving different pieces for different edges.
HOLEDECK Flat is designed for those buildings with special requirements in their structures with designs without perforations.
The system is made up of the same base and side pieces as the H-ONE. In addition, it presents all the advantages of the system, except those derived from the perforations. The HOLEDECK FLAT system has the following advantages:
The standard measurements of the system are 20 and 25 cm wide rib, and 20, 30, 45 and 68 of edge or drop. If a special measure is required, our technical team can design a customized solution for the project.